SPEC 80116

ACSS/TW/HS285®

Aluminum Conductor, Ultra-High-Strength Steel Supported, Trapezoidal Wire

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Construction:

  1. Core: Stranded ultra-high-strength HS285® steel core with zinc-5% aluminum-mischmetal alloy coating for corrosion protection
  2. Stranding: Annealed aluminum (1350-O) trapezoidal-shaped wires with 63% conductivity

Applications and Features:

ACSS/TW/HS285® (Aluminum Conductor, Ultra-High-Strength Steel Supported, Trapezoidal Wire) combines a compact trapezoidal-wire aluminum construction with Southwire’s ultra-high-strength HS285 steel core. The annealed aluminum provides electrical conductivity, while the HS285 core carries the mechanical load and provides maximum strength for demanding transmission applications.

The trapezoidal-wire design allows additional aluminum area within a specified conductor diameter or a reduced diameter for a specified aluminum area. Area-equivalent and diameter-equivalent designs provide flexibility when balancing ampacity, resistance, weight, diameter, wind loading, ice loading, and existing structure requirements.

ACSS/TW/HS285 is particularly well suited for high-capacity reconductoring, long spans, river crossings, heavily loaded lines, and projects where improved electrical performance and maximum mechanical strength are required within existing clearance or tension limits.

Southwire batch anneals the completed conductor after stranding, allowing the aluminum to be fully annealed while supporting tighter stranding and verification of finished conductor properties after heat exposure.

HS285 steel-core tensile properties are verified after heat exposure to account for the effects of ACSS manufacturing and high-temperature operation.

Continuous operating temperature - 250°C

Specifications:

  • ASTM B500 Standard Specification for Metallic Coated or Aluminum-Clad Stranded Steel Core for Use in Overhead Electrical Conductors
  • ASTM B609 Standard Specification for Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes
  • ASTM B857 Standard Specification for Shaped Wire Compact Concentric-Lay-Stranded Aluminum Conductors, Coated-Steel Supported (ACSS/TW)
  • ASTM B958 Standard Specification for Extra-High-Strength and Ultra-High-Strength Class A Zinc–5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire for Use in Overhead Electrical Conductors
  • Area Equal to Standard ACSR Conductor - Weights, Measurements, Electrical and Engineering Data
    Stock NumberCode WordConductor SizeType No.StrandingCross-Sectional AreaLayers of AlDiameterWeightRated Breaking StrengthDC Resistance @ 20°C
    Steel StrandSteel CoreComplete Conductor
    AlTotalAlTotalStd
    kcmilAl/Stin²in²inininlb/1000ftlb/1000ftlbΩ/mile
    TBAPartridge/ACSS/TW266.81614/70.20950.243620.07880.23640.595250.6366.08,8800.3263
    TBALinnet/ACSS/TW336.41616/70.26420.307220.08840.26520.659316.1461.711,2000.2588
    TBAOriole/ACSS/TW336.42316/70.26420.325920.10590.31770.692317.6526.514,8000.2577
    TBAIbis/ACSS/TW397.51620/70.31220.363020.09610.28830.725373.5545.513,0000.2190
    TBALark/ACSS/TW397.52316/70.31220.385020.11510.34530.740375.3621.817,5000.2181
    TBAFlicker/ACSS/TW477.01318/70.37460.423220.09400.28200.776447.7612.213,0000.1831
    TBAHawk/ACSS/TW477.01618/70.37460.435620.10530.31590.790448.1654.615,6000.1825
    TBAHen/ACSS/TW477.02320/70.37460.462020.12610.37830.820450.3746.221,0000.1817
    TBAParakeet/ACSS/TW556.51318/70.43710.493720.10150.30450.840522.4714.015,2000.1569
    TBADove/ACSS/TW556.51620/70.43710.508320.11380.34140.850522.9763.918,2000.1564
    TBAEagle/ACSS/TW556.52320/70.43710.539120.13620.40860.870525.5870.824,5000.1558
    TBASquab/ACSS/TW605.01620/70.47520.552520.11860.35580.885568.5830.219,7000.1439
    TBATeal/ACSS/TW605.02320/190.47520.583520.08520.42600.916571.3938.726,6000.1434
    TBARook/ACSS/TW636.01320/70.49950.564220.10850.32550.893597.0816.017,3000.1373
    TBAGrosbeak/ACSS/TW636.01620/70.49950.580820.12160.36480.909597.6872.820,7000.1369
    TBAScoter/ACSS/TW636.02322/70.49950.616020.14560.43680.942600.5994.927,4000.1363
    TBAEgret/ACSS/TW636.02322/190.49950.613520.08740.43700.942600.5987.228,0000.1364
    TBAStarling/ACSS/TW715.51620/70.56200.653520.12900.38700.958672.3982.123,3000.1216
    TBARedwing/ACSS/TW715.52320/190.56200.690020.09260.46300.994675.6111030,8000.1212
    TBATern/ACSS/TW795.0720/70.62440.667620.08860.26580.960745.2891.514,2000.1105
    TBAPuffin/ACSS/TW795.01018/70.62440.685720.10560.31680.980745.9953.417,7000.1102
    TBACondor/ACSS/TW795.01320/70.62440.705320.12130.36390.993746.3102021,7000.1098
    TBADrake/ACSS/TW795.01620/70.62440.726120.13600.40801.010747.0109125,9000.1095
    TBAMallard/ACSS/TW795.02322/190.62440.766820.09770.48851.050750.6123434,3000.1091
    TBACanary/ACSS/TW900.01320/70.70690.798520.12910.38731.055844.9115524,6000.0970
    TBAPhoenix/ACSS/TW954.0530/70.74930.787830.08370.25111.044897.7102814,2000.0927
    TBARail/ACSS/TW954.0732/70.74930.801130.09710.29131.061898.6107416,7000.0926
    TBACardinal/ACSS/TW954.01320/70.74930.846420.13290.39871.080895.5122426,0000.0915
    TBACanvasback/ACSS/TW954.02324/190.74930.920120.10700.53501.149900.8148041,1000.0909
    TBASnowbird/ACSS/TW1033.5530/70.81170.853530.08720.26161.089972.5111415,4000.0856
    TBAOrtolan/ACSS/TW1033.5734/70.81170.867830.10100.30301.102973.4116318,1000.0854
    TBACurlew/ACSS/TW1033.51322/70.81170.916920.13830.41491.131970.1132628,2000.0845
    TBAAvocet/ACSS/TW1113.0530/70.87410.919030.09040.27121.1301047119916,3000.0794
    TBABluejay/ACSS/TW1113.0734/70.87410.934630.10490.31471.1431048125319,5000.0793
    TBAFinch/ACSS/TW1113.01338/190.87410.985030.08620.43101.1901051142730,4000.0789
    TBAOxbird/ACSS/TW1192.5530/70.93660.984830.09360.28081.1701122128517,5000.0741
    TBABunting/ACSS/TW1192.5734/70.93661.001330.10850.32551.1811123134220,9000.0740
    TBAGrackle/ACSS/TW1192.51338/190.93661.055330.08920.44601.2251126152932,6000.0737
    TBAScissortail/ACSS/TW1272.0530/70.99901.050430.09670.29011.2031197137118,7000.0695
    TBABittern/ACSS/TW1272.0738/70.99901.068130.11210.33631.2241198143222,3000.0694
    TBAPheasant/ACSS/TW1272.01339/190.99901.125630.09210.46051.2601201163134,1000.0691
    TBADipper/ACSS/TW1351.5736/71.06151.134830.11550.34651.2561273152123,7000.0653
    TBAMartin/ACSS/TW1351.51342/191.06151.195930.09490.47451.3001276173236,2000.0650
    TBABobolink/ACSS/TW1431.0736/71.12391.201630.11890.35671.2901348161125,1000.0617
    TBAPlover/ACSS/TW1431.01340/191.12391.266330.09770.48851.3371351183438,4000.0614
    TBALapwing/ACSS/TW1590.0736/71.24881.335130.12530.37591.3581498179027,9000.0555
    TBAFalcon/ACSS/TW1590.01342/191.24881.407130.10300.51501.4101501203842,6000.0553
    TBAChukar/ACSS/TW1780.0838/191.39801.512030.08740.43701.4451674206135,3000.0495
    TBABluebird/ACSS/TW2156.0864/191.69331.831140.09610.48051.6082045251242,1000.0412

    Diameter Equal to Standard ACSR Conductor - Weights, Measurements, Electrical and Engineering Data
    Stock NumberCode WordConductor SizeType No.StrandingACSR with Equal DiameterCross-Sectional AreaLayers of AlDiameterWeightRated Breaking StrengthDC Resistance @ 20°C
    Steel StrandSteel CoreComplete Conductor
    Code WordSizeStrandingAlTotalAlTotalStd
    kcmilAl/StkcmilAl/Stin²in²inininlb/1000ftlb/1000ftlbΩ/mile
    TBACalumet/ACSS/TW565.31620/7Hawk477.026/70.44400.516220.11460.34380.860531.2775.618,4000.1540
    TBAMohawk/ACSS/TW571.71318/7Flicker477.024/70.44900.507320.10300.30900.850536.6734.015,6000.1527
    TBAOswego/ACSS/TW664.81620/7Dove556.526/70.52210.607220.12440.37320.927624.6912.721,7000.1309
    TBAMystic/ACSS/TW666.61320/7Parakeet556.524/70.52350.591420.11110.33330.913625.7855.618,2000.1310
    TBAWabash/ACSS/TW762.81620/7Grosbeak636.026/70.59910.696520.13310.39930.990716.7104624,9000.1141
    TBAMaumee/ACSS/TW768.21320/7Rook636.024/70.60330.681820.11950.35850.977721.0986.821,0000.1137
    TBAFraser/ACSS/TW946.71034/7Puffin795.022/70.74350.816730.11540.34621.077892.5114021,1000.0930
    TBAKettle/ACSS/TW957.2732/7Tern795.045/70.75180.803830.09730.29191.060901.6107816,8000.0922
    TBASuwannee/ACSS/TW959.61622/7Drake795.026/70.75370.876220.14930.44791.110901.7131630,7000.0907
    TBAColumbia/ACSS/TW966.21322/7Condor795.054/70.75890.857320.13380.40141.092907.0124026,4000.0904
    TBAGenesee/ACSS/TW1158.0734/7Rail954.045/70.90950.973430.10780.32341.1651091130720,5000.0762
    TBAHudson/ACSS/TW1158.41324/7Cardinal954.054/70.90981.028120.14670.44011.1961087148831,1000.0754
    TBACheyenne/ACSS/TW1168.1530/7Phoenix954.042/70.91740.964530.09260.27781.1551099125917,2000.0757
    TBAYukon/ACSS/TW1233.61338/19Curlew1033.554/70.96891.092530.09100.45501.2451165158433,2000.0712
    TBANelson/ACSS/TW1257.1736/7Ortolan1033.545/70.98731.055630.11150.33451.2131184141522,1000.0702
    TBACatawba/ACSS/TW1272.0530/7Snowbird1033.542/70.99901.050430.09670.29011.2031197137118,7000.0695
    TBAThames/ACSS/TW1334.61338/19Finch1113.054/191.04821.181230.09440.47201.2901260171135,8000.0658
    TBAMackenzie/ACSS/TW1359.7738/7Bluejay1113.045/71.06791.141830.11590.34771.2601281153123,9000.0649
    TBATruckee/ACSS/TW1372.5530/7Avocet1113.042/71.07801.133430.10040.30121.2481292148020,2000.0644
    TBAMerrimack/ACSS/TW1433.61339/19Grackle1192.554/191.12591.268630.09780.48901.3401354183838,4000.0613
    TBAMiramichi/ACSS/TW1455.3736/7Bunting1192.545/71.14301.222230.12000.36001.3021371163925,6000.0607
    TBASt. Croix/ACSS/TW1467.8533/7Oxbird1192.542/71.15281.212430.10410.31231.2921381158321,6000.0602
    TBARio Grande/ACSS/TW1533.31338/19Pheasant1272.054/191.20431.357130.10120.50601.3801448196641,2000.0573
    TBAPotomac/ACSS/TW1557.4736/7Bittern1272.045/71.22321.307930.12410.37231.3501467175427,3000.0567
    TBAPlatte/ACSS/TW1569.0533/7Scissortail1272.042/71.23231.295730.10740.32221.3341476169123,1000.0564
    TBAPecos/ACSS/TW1622.01339/19Martin1351.554/191.27391.442830.10640.53201.4201531210445,0000.0541
    TBASchuylkill/ACSS/TW1657.4736/7Dipper1351.545/71.30171.391830.12800.38401.3861561186629,1000.0533
    TBAJames/ACSS/TW1730.61339/19Plover1431.054/191.35921.531630.10750.53751.4701634221946,4000.0508
    TBAPee Dee/ACSS/TW1758.6738/7Bobolink1431.045/71.38121.476830.13190.39571.4301656198030,9000.0502
    TBACumberland/ACSS/TW1926.91342/19Falcon1590.054/191.51341.705030.11330.56651.5501819246951,6000.0456
    TBAAthabaska/ACSS/TW1949.6744/7Lapwing1590.045/71.53121.637730.13920.41761.5041836219734,3000.0453
    TBAPowder/ACSS/TW2153.8864/19Chukar1780.084/191.69161.829440.09610.48051.5962043251042,1000.0412
    TBASantee/ACSS/TW2627.3864/19Bluebird2156.084/192.06352.231840.10620.53101.7612492306351,3000.0338

    Revision: 1.000.002

    Updated On: Nov. 10, 2026, 8:26 p.m. UTC