SPEC 45271
HALO-FLEX™ CU 600/1000V XLPE Insulation Thermoplastic CPE-TP Jacket. XHHW-2 TC-ER-HL
Halo-Flex™ Type TC-ER-HL Power Cable 600 or 1000 Volt Copper Conductors, Cross Linked Polyethylene (FR-XLPE) Insulation XHHW-2 -40°C Thermoplastic CPE-TP Jacket, Control Cable Conductor Identification Method 3

Construction:
- Conductor:Flexible Stranded Rope-Lay Class I Copper per ASTM B172
- Insulation:Fire Retardant Cross Linked Polyethylene (FR-XLPE) Type XHHW-2
- Ground:Three symmetrical bare grounds flexible strand
- Filler:Non-Hygroscopic flame retardant fillers
- Separator:Mylar for ease of stripability
- Rip Cord:Rip cord for quick removal of extruded polymeric layer and jacket
- Extruded Polymeric Layer:Extruded Polymeric Barrier Layer
- Overall Jacket:Low-Friction SIM Technology® -40°C Thermoplastic Chlorinated Polyethylene (CPE-TP) Jacket
Applications and Features:
Southwire’s Halo-Flex™ 600V TC-ER-HL or 1000V TC-ER power cables are suited for use in wet and dry areas, conduits, ducts, troughs, trays, direct burial, aerial supported by a messenger, and where superior electrical properties are desired. These cables are capable of operating continuously at the conductor temperature not in excess of 90°C for normal operation in wet and dry locations, 130°C for emergency overload, and 250°C for short circuit conditions. A gas/vapor-tight polymeric sheath is extruded over the core. Rated for use in Class I, II, or III, Division 1 & 2, Zone 1 & 2, hazardous locations per NEC Article 501, 502, and 503. Listed for exposed runs (TC-ER-HL) per NEC 336.10. - 40°C cold bend and cold impact. HALO-FLEX ™ CPE jacket is made with patented SIM Technology. Cable can be installed in conduit without the aid of lubrication. PATENT www.patentsw.com
Specifications:
Sample Print Legend:
Products ≤ 1”
(SEQ FOOTAGE) SOUTHWIRE{R} HALO-FLEX{TM} E75755 (Plant Code) {UL} XX (AWG or kcmil) CU 3/C XHHW-2 CRS GW 3 X XX AWG FR-XLPE/CPE 90°C 600V TYPE TC-ER-HL OR 1000V TYPE TC-ER SUN. RES. FOR DIRECT BURIAL FT4 -40°C OIL RES I/II ABS RoHS-3 2015/863 COMPLIANT {YYYY} 07-KA180012-MSHA
Products > 1”
{SQFTG} SOUTHWIRE{R} HALO-FLEX{TM} TC-ER-HL E75755 MASTER-DESIGN {UL} XX AWG CU 3 CDRS XHHW-2 GW 3 X XX AWG T/S XLPE/CPE 90{D}C JACKET 600V TYPE TC-ER-HL or 1000V TYPE TC-ER SUN. RES. FOR DIRECT BURIAL FT4 -40{D}C OIL RES I & II ABS RoHS-3 2015/863 COMPLIANT {YYYY} 07-KA180012-MSHA
(SEQ FOOTAGE) SOUTHWIRE{R} HALO-FLEX{TM} E75755 (Plant Code) {UL} XX (AWG or kcmil) CU 3/C XHHW-2 CRS GW 3 X XX AWG FR-XLPE/CPE 90°C 600V TYPE TC-ER-HL OR 1000V TYPE TC-ER SUN. RES. FOR DIRECT BURIAL FT4 -40°C OIL RES I/II ABS RoHS-3 2015/863 COMPLIANT {YYYY} 07-KA180012-MSHA
Products > 1”
{SQFTG} SOUTHWIRE{R} HALO-FLEX{TM} TC-ER-HL E75755 MASTER-DESIGN {UL} XX AWG CU 3 CDRS XHHW-2 GW 3 X XX AWG T/S XLPE/CPE 90{D}C JACKET 600V TYPE TC-ER-HL or 1000V TYPE TC-ER SUN. RES. FOR DIRECT BURIAL FT4 -40{D}C OIL RES I & II ABS RoHS-3 2015/863 COMPLIANT {YYYY} 07-KA180012-MSHA
Table 1 – Physical and Electrical Data
Stock Number | Cond. Size | Cond. Number | Cond. Strands | Diameter Over Cond. | Insul. Thickness | Diameter Over Insulation | Ground | Jacket Thickness | Approx. OD | Approx. Weight | DC Resistance @ 25°C | AC Resistance @ 75°C | Min Bending Radius | Allowable Ampacity At 60°C | Allowable Ampacity 75°C | Allowable Ampacity 90°C |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
AWG | No. | strands | inch | mil | inch | No. x AWG | mil | inch | lb/1000ft | Ω/1000ft | Ω/1000ft | inch | Amp | Amp | Amp | |
679916◊ | 8* | 3 | 41 | 0.153 | 45 | 0.247 | 3 x 14 | 60 | 0.783 | 414 | 0.652 | 0.815 | 3.1 | 40 | 50 | 55 |
679919◊ | 6* | 3 | 65 | 0.184 | 45 | 0.278 | 3 x 12 | 80 | 0.889 | 585 | 0.411 | 0.514 | 3.6 | 55 | 65 | 75 |
678561 | 4 | 3 | 112 | 0.235 | 45 | 0.329 | 3 x 12 | 80 | 0.999 | 839 | 0.258 | 0.323 | 4.0 | 70 | 85 | 95 |
674799 | 2 | 3 | 168 | 0.315 | 45 | 0.409 | 3 x 10 | 80 | 1.171 | 1194 | 0.162 | 0.203 | 5.9 | 95 | 115 | 130 |
674802 | 1/0 | 3 | 259 | 0.385 | 55 | 0.501 | 3 x 10 | 80 | 1.370 | 1710 | 0.102 | 0.128 | 7.0 | 125 | 150 | 170 |
674806 | 2/0 | 3 | 324 | 0.420 | 55 | 0.536 | 3 x 10 | 80 | 1.446 | 2025 | 0.081 | 0.102 | 7.2 | 145 | 175 | 195 |
674809 | 3/0 | 3 | 418 | 0.470 | 55 | 0.586 | 3 x 8 | 80 | 1.554 | 2614 | 0.064 | 0.081 | 7.7 | 165 | 200 | 225 |
674813 | 4/0 | 3 | 532 | 0.535 | 55 | 0.645 | 3 x 8 | 110 | 1.741 | 3114 | 0.051 | 0.064 | 9.0 | 195 | 230 | 260 |
678647 | 250 | 3 | 627 | 0.605 | 65 | 0.735 | 3 x 8 | 110 | 1.936 | 3727 | 0.043 | 0.055 | 10.0 | 215 | 255 | 290 |
674816 | 350 | 3 | 855 | 0.670 | 65 | 0.800 | 3 x 6 | 110 | 2.076 | 4999 | 0.031 | 0.040 | 12.1 | 260 | 310 | 350 |
678651 | 500 | 3 | 1221 | 0.858 | 65 | 0.988 | 3 x 6 | 110 | 2.482 | 6767 | 0.022 | 0.029 | 15.0 | 320 | 380 | 430 |
678654 | 750 | 3 | 1850 | 1.094 | 80 | 1.254 | 3 x 4 | 140 | 3.117 | 10433 | 0.014 | 0.020 | 19.0 | 400 | 475 | 535 |
All dimensions are nominal and subject to normal manufacturing tolerances
◊ Cable marked with this symbol is a standard stock item
* Ampacities based upon 2023 NEC Table 310.16. See NEC sections 310.15 and 110.14(C) for additional requirements.
Revision: 1.000.003
Updated On: Aug. 18, 2023, 2:40 p.m. UTC