SPEC 45272
3/C 600 or 1000 Volt Cu (FR-XLPE) XHHW-2 Cu Tape Shield Thermoplastic CPE-TP Jacket Power Cable Halo-Flex™ Type TC-ER-HL
Halo-Flex™ Type TC-ER-HL VFD Power Cable 600 or 1000 Volt Copper Conductors, Cross Linked Polyethylene (FR-XLPE) Insulation XHHW-2 -40°C Copper Tape Shield Thermoplastic CPE-TP Jacket, Control Cable Conductor Identification Method 3

Construction:
- Conductor:Flexible Stranded Rope-Lay Class I Copper per ASTM B172
- Insulation:Fire Retardant Cross Linked Polyethylene (FR-XLPE) Type XHHW-2
- Ground:Three symmetrical bare grounds flexible strand
- Filler:Non-Hygroscopic flame retardant fillers
- Shield:25% overlap, helically applied copper tape shield. Optional braid shield for constructions up to 3C 4/0
- Rip Cord:Rip cord for quick removal of extruded polymeric layer and jacket
- Extruded Polymeric Layer:Extruded Polymeric Barrier Layer
- Overall Jacket:Low-Friction SIM Technology® -40°C Thermoplastic Chlorinated Polyethylene (CPE-TP) Jacket
Applications and Features:
Southwire’s Halo-Flex™ 600V TC-ER-HL or 1000V TC-ER VFD power cables are suited for use in wet and dry areas, conduits, ducts, troughs, trays, direct burial, aerial supported by a messenger, and where superior electrical properties are desired. These cables are capable of operating continuously at the conductor temperature not in excess of 90°C for normal operation in wet and dry locations, 130°C for emergency overload, and 250°C for short circuit conditions. A gas/vapor-tight polymeric sheath is extruded over the core. Rated for use in Class I, II, or III, Division 1 & 2, Zone 1 & 2, hazardous locations per NEC Article 501, 502, and 503. Listed for exposed runs (TC-ER-HL) per NEC 336.10. - 40°C cold bend and cold impact. HALO-FLEX ™ CPE jacket is made with patented SIM Technology. Cable can be installed in conduit without the aid of lubrication. PATENT www.patentsw.com. Shielded Halo-Flex™ cables can also be used for VFD (Variable Frequency Drive) applications where extra high frequencies are present.
Specifications:
Sample Print Legend:
{SQFTG} SOUTHWIRE{R} HALO-FLEX{TM} VFD TC-ER-HL E75755 {UL} XX AWG CU 3 CDRS XHHW-2 GW 3 X XX AWG T/S XLPE/CPE 90{D}C JACKET 600V TYPE TC-ER-HL or 1000V TYPE TC-ER SUN. RES. FOR DIRECT BURIAL FT4 -40{D}C OIL RES I & II OR ABS RoHS-3 2015/863 COMPLIANT 07-KA180012-MSHA
Table 1 – Physical and Electrical Data
Stock Number | Cond. Size | Cond. Number | Cond. Strands | Diameter Over Cond. | Insul. Thickness | Diameter Over Insulation | Ground | Jacket Thickness | Approx. OD | Approx. Weight | DC Resistance @ 25°C | AC Resistance @ 90°C | Min Bending Radius | Allowable Ampacity At 60°C * | Allowable Ampacity 75°C * | Allowable Ampacity 90°C * |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
AWG | No. | strands | inch | mil | inch | No. x AWG | mil | inch | lb/1000ft | Ω/1000ft | Ω/1000ft | inch | Amp | Amp | Amp | |
669548◊ | 4 | 3 | 112 | 0.235 | 47 | 0.329 | 3 x 12 | 84 | 1.033 | 865 | 0.2743 | 0.3568 | 12.4 | 70 | 85 | 95 |
669554◊ | 2 | 3 | 168 | 0.315 | 47 | 0.409 | 3 x 10 | 84 | 1.162 | 1178 | 0.1366 | 0.1777 | 13.9 | 95 | 115 | 130 |
669560◊ | 1/0 | 3 | 259 | 0.385 | 58 | 0.501 | 3 x 10 | 84 | 1.404 | 1706 | 0.1091 | 0.142 | 16.8 | 125 | 150 | 170 |
669566◊ | 2/0 | 3 | 324 | 0.42 | 58 | 0.536 | 3 x 10 | 84 | 1.497 | 2010 | 0.0868 | 0.1129 | 18 | 145 | 175 | 195 |
669572 | 3/0 | 3 | 418 | 0.47 | 58 | 0.586 | 3 x 8 | 84 | 1.588 | 2452 | 0.0688 | 0.0895 | 19.1 | 165 | 200 | 225 |
669578◊ | 4/0 | 3 | 532 | 0.535 | 55 | 0.645 | 3 x 8 | 116 | 1.779 | 3042 | 0.0547 | 0.0711 | 21.3 | 195 | 230 | 260 |
669593 | 250 | 3 | 627 | 0.605 | 65 | 0.735 | 3 x 8 | 116 | 1.974 | 3527 | 0.0466 | 0.0606 | 23.7 | 215 | 255 | 290 |
669584◊ | 350 | 3 | 855 | 0.67 | 65 | 0.8 | 3 x 6 | 116 | 2.146 | 4631 | 0.0333 | 0.0434 | 25.8 | 260 | 310 | 350 |
669587◊ | 500 | 3 | 1221 | 0.858 | 65 | 0.988 | 3 x 6 | 116 | 2.52 | 6279 | 0.0234 | 0.0356 | 30.2 | 320 | 380 | 430 |
669590 | 750 | 3 | 1850 | 1.094 | 80 | 1.254 | 3 x 4 | 147 | 3.157 | 9703 | 0.0157 | 0.0239 | 37.9 | 400 | 475 | 535 |
All dimensions are nominal and subject to normal manufacturing tolerances
◊ Cable marked with this symbol is a standard stock item
† Ampacities are based on Table 310.16 of the NEC, 2020 Edition. Ampacities of insulated conductors rated up to and including 2000 Volts, based on ambient temperature of 30°C (86°F)
Revision: